Brinell scale

Proposed by Swedish engineer Johan August Brinell in 1900, it was the first widely used and standardised hardness test in engineering and metallurgy. The large size of indentation and possible damage to test-piece limits its usefulness. However, it also had the useful feature that the hardness value divided by two gave the approximate UTS in ksi for steels. This feature contributed to its early adoption over competing hardness tests.

The typical test uses a 10 mm (0.39 in) diameter steel ball as an indenter with a 3,000 kgf (29.42 kN; 6,614 lbf) force. For softer materials, a smaller force is used; for harder materials, a tungsten carbide ball is substituted for the steel ball. The indentation is measured and hardness calculated as:

${\displaystyle \operatorname {BHN} ={\frac {2P}{\pi D\left(D-{\sqrt {D^{2}-d^{2}}}\right)}}}$

where:

BHN = Brinell Hardness Number (kgf/mm²)

P = applied load in kilogram-force (kgf)

D = diameter of indenter (mm)

d = diameter of indentation (mm)

Brinell hardness is sometimes quoted in megapascals; the Brinell hardness number is multiplied by the acceleration due to gravity, 9.80665 m/s², to convert it to megapascals.

The BHN can be converted into the ultimate tensile strength (UTS), although the relationship is dependent on the material, and therefore determined empirically. The relationship is based on Meyer's index (n) from Meyer's law. If Meyer's index is less than 2.2 then the ratio of UTS to BHN is 0.36. If Meyer's index is greater than 2.2, then the ratio increases.[1]

BHN is designated by the most commonly used test standards (ASTM E10-14[2] and ISO 6506–1:2005[3]) as HBW (H from hardness, B from brinell and W from the material of the indenter, tungsten (wolfram) carbide). In former standards HB or HBS were used to refer to measurements made with steel indenters.

HBW is calculated in both standards using the SI units as

${\displaystyle \operatorname {HBW} =0.102{\frac {2F}{\pi D\left(D-{\sqrt {D^{2}-d^{2}}}\right)}}}$

where:

F = applied load (newtons)

D = diameter of indenter (mm)

d = diameter of indentation (mm)

When quoting a Brinell hardness number (BHN or more commonly HB), the conditions of the test used to obtain the number must be specified. (HB is not related to the "HB" degree of pencil hardness.) The standard format for specifying tests can be seen in the example "HBW 10/3000". "HBW" means that a tungsten carbide (from the chemical symbol for tungsten or from the Swedish/German name for tungsten, "Wolfram") ball indenter was used, as opposed to "HBS", which means a hardened steel ball. The "10" is the ball diameter in millimeters. The "3000" is the force in kilograms force.

The hardness may also be shown as XXX HB YYD². The XXX is the force to apply (in kgf) on a material of type YY (5 for aluminum alloys, 10 for copper alloys, 30 for steels). Thus a typical steel hardness could be written: 250 HB 30D². It could be a maximum or a minimum.

It can be used to test for non-homogeneous materials (the materials whose properties are not constant throughout the specimen). Brinel provides the opportunity to test using different forces and different indenters. The testing process is destructive.

• International (ISO) and European (CEN) Standard
  • "EN ISO 6506-1:2014: Metallic materials – Brinell hardness test – Part 1: test method".
  • "EN ISO 6506-2:2017: Metallic materials – Brinell hardness test – Part 2: verification and calibration of testing machine".
  • "EN ISO 6506-3:2014: Metallic materials – Brinell hardness test – Part 3: calibration of reference blocks".
  • "EN ISO 6506-4:2014: Metallic materials – Brinell hardness test – Part 4: Table of hardness values".
• US standard (ASTM International)
  • "ASTM E10-14: Standard method for Brinell hardness of metallic materials".

• Brinelling
• Hardness comparison
• Knoop hardness test
• Leeb rebound hardness test
• Rockwell scale
• Vickers hardness test

• Brinell Hardness Test – Methods, advantages, disadvantages, applications
• Video on the Brinell hardness test on YouTube
• Rockwell to Brinell conversion chart (Brinell, Rockwell A,B,C)
• Struers hardness conversion table (Vickers, Brinell, Rockwell B,C,D)
• Brinell Hardness HB conversion chart (MPa, Brinell, Vickers, Rockwell C)