Outboard motor

Large outboards affixed to the transom using clamps and are either tiller steer up to approx 100hp. Generally 100hp plus is linked to controls at the helm. These range from 2-, 3-, and 4-cylinder models generating 15 to 135 horsepower suitable for hulls up to 17 feet (5.2 m) in length to powerful V6 and V8 cylinder blocks rated up to 627 hp (468 kW).,[2] with sufficient power to be used on boats of 37 feet (11 m) or longer.

Small outboard motors, up to 15 horsepower or so are easily portable. They are affixed to the boat via clamps and thus easily moved from boat to boat. These motors typically use a manual start system, with throttle and gearshift controls mounted on the body of the motor, and a tiller for steering. The smallest of these weigh as little as 12 kilograms (26 lb), have integral fuel tanks, and provide sufficient power to move a small dinghy at around 8 knots (15 km/h; 9.2 mph) This type of motor is typically used:

• to power small craft such as jon boats, dinghies, canoes, etc.
• to provide auxiliary power for sailboats
• for trolling aboard larger craft, as small outboards are typically more efficient at trolling speeds. In this application, the motor is frequently installed on the transom alongside and connected to the primary outboard to enable helm steering. In addition many small motor manufacturers have begun offering variants with power trim/tilt and electric starting functions so that they may be completely controlled remotely.

Electric outboard motors are self-contained propulsory units for boats, first invented in 1973 by Morton Ray of Ray Electric Outboards.[3] These are not to be confused with trolling motors, which are not designed as a primary source of power. Most electric outboard motors have 0.5 to 4 kW direct current (DC) electric motors, operated at 12 to 60 volts DC. Recently developed outboard motors are powered with an alternating current (AC) or DC electric motor in the power head like a conventional petrol engine. With this setup, a motor can produce 10 kW output or more and is able to replace a petrol engine of 15 HP or more. The advantage of the induction or asynchronous motor is the power transfer to the rotor by means of electromagnetic induction. As these engines do not use permanent magnets, they require less maintenance and develop more torque at lower RPM.

Pump-jet propulsion is available as an option on most outboard motors. Although less efficient than an open propeller, they are particularly useful in applications where the ability to operate in very shallow water is important. They also eliminate the laceration dangers of an open propeller.

Propane outboard motors are available from several manufacturers. These products have several advantages such as lower emissions, absence of ethanol-related issues, and no need for choke once the system is pressurized.[4] Lehr is regarded as the first manufacturer to have brought a propane-powered outboard motor to market by Popular Mechanics and other boating publications.[5][6][7][8]

Although four stroke outboards have been sold since the late 1920s, particularly Roness and Sharland, in 1962 Homelite introduced a commercially viable four cycle outboard a 55-horsepower motor, based on the 4 cylinder Crosley automobile engine. This was called the Bearcat and was later purchased by Fischer-Pierce, the makers of Boston Whaler, for use in their boats because of their advantages over two strokes. In 1964, Honda Motor Co. introduced its first four-stroke powerhead.[20] In 1984, Yamaha introduced their first four-stroke powerhead. These motors were only available in the smaller horsepower range. In 1990 Honda released 35 hp and 45 hp four-stroke models. They continued to lead in the development of four-stroke engines throughout the 1990s as US and European exhaust emissions regulations such as CARB (California Air Resources Board) led to the proliferation of four-stroke outboards. At first, North American manufacturers such as Mercury and OMC used engine technology from Japanese manufacturers such as Yamaha and Suzuki until they were able to develop their own four-stroke engine. The inherent advantages of four-stroke motors included: lower pollution (especially oil in the water), noise reduction, increase fuel economy, and increased low rpm torque.

Honda Marine Group, Mercury Marine, Mercury Racing, Nissan Marine, Suzuki Marine, Tohatsu Outboards, Yamaha Marine, and China Oshen-Hyfong marine have all developed new four-stroke engines. Some are carburetted, usually the smaller engines. The balance are electronically fuel-injected. Depending on the manufacturer, newer engines benefit from advanced technology such as multiple valves per cylinder, variable camshaft timing (Honda's VTEC), boosted low end torque (Honda's BLAST), 3-way cooling systems, and closed loop fuel injection. Mercury Verado four-strokes are unique in that they are supercharged.

Mercury Marine, Mercury Racing, Tohatsu, Yamaha Marine, Nissan and Evinrude each developed computer-controlled direct-injected two-stroke engines. Each brand boasts a different method of DI.

Fuel economy on both direct injected and four-stroke outboards measures from a 10 percent to 80 percent improvement, compared with conventional two-strokes. Depending on rpm and load at cruising speeds, figure on about a 30 percent mileage improvement.[21]

However, the gap between two-stroke and four-stroke outboard fuel economy is beginning to narrow. Two-stroke outboard motor manufacturers have recently introduced new technologies that help to improve two-stroke fuel economy. [22]

In 2012, Lehr inc. introduced some small (<5hp) outboards based on modified Chinese petrol engines to run on propane gas. Tohatsu currently also produces propane powered models, all rated 5hp. Conversion of larger outboards to run on Liquified petroleum gas is considered unusual and exotic although some hobbyists continue to experiment.

Overpowering is a dangerous condition that can lead to the transom accelerating past the rest of the vessel[23] and underpowering often results in a boat that is incapable of performing in the role for which it was designed. Boats built in the US have a Coast Guard Rating Plate, which specifies the maximum recommended horsepower for the hull. A motor with less than 75% of the maximum will most likely result in unsatisfactory performance.

Outboard motor shaft lengths are standardized to fit 15-inch, 20-inch and 25-inch transoms. If the shaft is too long it will extend farther into the water than necessary creating drag, which will impair performance and fuel economy. If the shaft is too short, the motor will be prone to ventilation. Even worse, if the water intake ports on the lower unit are not sufficiently submerged, engine overheating is likely, which can result in severe damage.

Different outboard engine brands require different transom dimensions and sizes, that affects performance and trim.

Motor height on the transom is an important factor in achieving optimal performance. The motor should be as high as possible without ventilating or loss of water pressure. This minimizes the effect of hydrodynamic drag while underway, allowing for greater speed. Generally, the antiventilation plate should be about the same height as, or up to two inches higher than, the keel, with the motor in neutral trim.

Trim is the angle of the motor in relation to the hull, as illustrated below. The ideal trim angle is the one in which the boat rides level, with most of the hull on the surface instead of plowing through the water.

If the motor is trimmed out too far, the bow will ride too high in the water. With too little trim, the bow rides too low. The optimal trim setting will vary depending on many factors including speed, hull design, weight and balance, and conditions on the water (wind and waves). Many large outboards are equipped with power trim, an electric motor on the mounting bracket, with a switch at the helm that enables the operator to adjust the trim angle on the fly. In this case, the motor should be trimmed fully in to start, and trimmed out (with an eye on the tachometer) as the boat gains momentum, until it reaches the point just before ventilation begins or further trim adjustment results in an RPM increase with no increase in speed. Motors not equipped with power trim are manually adjustable using a pin called a topper tilt lock.

Ventilation is a phenomenon that occurs when surface air or exhaust gas (in the case of motors equipped with through-hub exhaust) is drawn into the spinning propeller blades. With the propeller pushing mostly air instead of water, the load on the engine is greatly reduced, causing the engine to race and the propeller to spin fast enough to result in cavitation, at which point little thrust is generated at all. The condition continues until the prop slows enough for the air bubbles to rise to the surface.[24] The primary causes of ventilation are: motor mounted too high, motor trimmed out excessively, damage to the antiventilation plate, damage to propeller, foreign object lodged in the diffuser ring.

If the helmsman goes overboard, the boat may continue under power but uncontrolled, risking serious or fatal injuries to the helmsman and others in the water. A safety measure is a "kill cord" attached to the boat and helmsman, which cuts the motor if the helmsman falls overboard.[25]

Rotor of the impeller pump (cooling system) of an outboard motor

The most common type of cooling used on outboards of all eras use a rubber impeller to pump water from below the waterline up into the engine. This design has remained the standard due mainly to the efficiency and simplicity of its design. One disadvantage to this system is that if the impeller is run dry for a length of time (such as leaving the engine running when pulling the boat out of the water or in some cases tilting the engine out of the water while running), the impeller is likely to be ruined in the process.

Air cooled outboard engines are currently produced by some manufacturers, these tend to be small engines of less than 5 horsepower. Outboard engines made by Briggs & Stratton are air-cooled[26]

Outboards manufactured by Seven Marine use a closed-loop cooling system with heat exchanger. This means saltwater is not pumped through the engine block as is the case with most outboards but still has to be pumped through the heat exchanger

• British Anzani
• British Seagull (defunct)
• Evinrude, a division of Bombardier Recreational Products - USA - Up to 300 hp
• Johnson Outboards (folded into Evinrude Outboard Motors)