UHF connector

The UHF connector[4] is a name for a threaded RF connector. [5][6] The connector design was invented in the 1930s for use in the radio industry, and is a shielded form of the "banana plug".[7][8][4] It is a widely used standard connector for HF transmission lines on full-sized radio equipment, with BNC connectors predominating for smaller, hand-held equipment.[8]

UHF connector
PL-259 (male) plug. Outside diameter is about 18 mm.
Type RF coaxial connector
Production history
Designed 1930s
Manufacturer Various
General specifications
Diameter 18 mm (0.71 in) (typical)
Cable Coaxial
Passband Typically 0–100 MHz[1]
Connector SO-239 (socket)[2]
PL-259 (plug) [3]
Electrical
Signal Non-constant impedance[4]
Max. voltage 500 volts peak[4]
"Classic" UHF connector with a soldered center pin. The fringe of braided shielding at the rear has not been completely trimmed away.
Adaptor from SO-239 to BNC connector

The name "UHF" is a source of confusion, since the name of the connectors did not change when the frequency ranges were renamed. The design was named during an era when "UHF" meant frequencies over 30 MHz.[9][10][11] Today Ultra high frequency (UHF) instead refers to frequencies between 300 MHz and 3 GHz[lower-alpha 1] and the range of frequencies formerly known as UHF is now called "VHF".

Unlike modern connector designs that replaced it, no active specification or standard exists to govern the mechanical and electrical characteristics of the so-called "UHF" connector system making it effectively a deprecated design with no guarantee for suitability to an electrical or mechanical purpose.. Evidence of inconsistency exists.[8][1][12] Testing reveals post WWII connectors designs, such as N connector and BNC Connector are electrically superior to the 'UHF' connector for modern UHF frequencies.[8][1] Other testing reveals one UHF connector sample shows negligible effect on frequencies up to 435 MHz.[12]

Other names

The connector reliably carries signals at frequencies up to 100 MHz.[1] The coupling shell has a ​5⁄8 inch 24 tpi UNEF standard thread.[4] The most popular cable plug and corresponding chassis-mount socket carry the old Signal Corps nomenclatures PL-259 (plug) and SO-239 (socket).[13] These are also known as Navy type 49190 and 49194 respectively.[14] A double-ended SO-239 connector is designated as an SO-238.

PL-259, SO-239, PL-258, and several other related military references refer to one specific mechanical design collectively known as the UHF Connector.[4] In some countries, for example in Israel, the term 'PL connector' is confusingly associated rather with the analog phone connector. The designations come from the Joint Electronics Type Designation System, its predecessor AN system, and the earlier SCR (Set, Complete, Radio) system.[15]

Characteristics

Mechanical

By design, all connectors in the UHF connector family mate using the ​5⁄8 inch 24 tpi threaded shell for the shield connection[4] and an approximately 0.156 inch-diameter (4 mm) pin and socket for the inner conductor. Similar connectors (M connectors) with an incompatible 16 mm diameter, 1 mm metric thread have been produced,[16] but these are not standard UHF connectors by definition.[4]

Surge impedance

UHF connectors have a non-constant surge impedance.[4] For this reason, UHF connectors are generally usable through HF and the lower portion of what is now known as the VHF frequency range.[1] Despite the name, the UHF connector is rarely used in commercial applications for today's UHF frequencies, as the non-constant surge impedance creates measurable electrical signal reflections above 100 MHz.[1][17][18]

Virtually all of the impedance bump and loss is in the UHF female. A typical SO-239 UHF female, properly hooded, has an impedance bump of about 35 Ohms. The length of the bump is typically ​1⁄2 inch, where the female pin flares to fit over the male pin. This bump can be mitigated by using a honeycomb dielectric in the female pin area. Many VHF/UHF amateur operators use special UHF females that maintain a 50 Ohm surge impedance.[19]

Power

Some samples of UHF connectors can handle RF peak power levels well over one kilowatt based on the voltage rating of 500 Volts peak.[4] In practice, some UHF connector products will handle over 4 kV peak voltage.[20] Manufacturers typically test UHF jumpers in the 3-5 kV range. UHF connectors are standard on HF amateur amplifiers rated at 1500+ Watts output.

In practice, voltage limit is set by the air gap between center and shield. The center pin diameter and contact area is large enough that pin heating is not an issue. UHF connectors are generally limited by cable heating rather than connector failure.

Environmental tolerance

The UHF connector is not weatherproof.[4][8]

Applications

In many applications, UHF connectors were replaced by designs that have a more uniform surge impedance over the length of the connector, such as the N connector and the BNC connector.[21] UHF connectors are still widely used in amateur radio, Citizens Band radio, and marine VHF radio applications.

See also

Notes
  1. "UHF" is 300 MHz and 3 GHz in both the ITU and IEEE radio band designation systems

References
  1. "'UHF' connector". Connectors. Test results. Hamradio.me. October 2011. Retrieved 31 January 2012.
  2. US patent 2761110, Diambra, Henry M, "Solderless Coaxial Connector", published 1956-08-28, assigned to Entron Inc.
  3. US patent 4085366, Padgett, Billy, "Noise reduction device for citizen's band transceivers", published 1978-04-18, assigned to Billy Padgett
  4. "UHF Connector Series". Amphenol. Retrieved 23 September 2015.
  5. US patent 2335041, "Right-angle electric connector", published 1943-11-23, assigned to Bruno Patents Inc
  6. US patent 2422982, Quackenbush, Edward Clarke, "Coaxial cable connector", published 1947-06-24, assigned to Quackenbush, Edward Clarke
  7. Henney, Keith (1941). "15". Radio Engineering Handbook (PDF) (Third ed.). New York, NY: McGraw-Hill Book Company. p. 514. Retrieved 12 September 2018.
  8. Hallas, Joel R. (5 October 2012). Care and Feeding of Transmission Lines. Newington, CT: American Radio Relay League. ISBN 978-0872594784.
  9. Pollack, Dale (1941). "High-Frequency Transmission and Reception". In Henney, Keith (ed.). Radio Engineering Handbook (3rd ed.). New York; London: McGraw-Hill Book Company. p. 514.
  10. "(PL) 259 Connectors". Connectors. Hamradio.me. July 2011. Retrieved 16 May 2015.
  11. "Introduction to U.H.F.". The Radio Amateur's Handbook (18th ed.). West Hartford, CT: American Radio Relay League. 1941. pp. 362–363. In Amateur work, the ultra-high-frequency region is considered to include the 56 to 60 MC band and all higher frequency bands available for amateur use.
  12. "PL-259 vs. N on 430 MHz". IZ2UUF Radio Amateur Technical Blog. Retrieved 25 May 2020.
  13. Antenna Equipment RC-292. Department of the Army. 23 April 1966. TM 11-5820-348-15.
  14. Electronic Test Equipment. Military Standardization Handbook. I. Department of Defense. 11 March 1964. MIL-HDBK 172A.
  15. "Designations Of U.S. Military Electronic and Communications Equipment".
  16. "Drawing of metric connector". RF Supplier. Retrieved 24 September 2015.
  17. US patent 2233166, Hahn, William C., "Means for transferring high frequency power", published 1941-02-25, assigned to General Electric Co.
  18. "The UHF type connector under network analysis". Chris's Amateur Radio and Electronics resource pages. Retrieved 31 January 2012. ... at 432 MHz ... we see a loss in the order of 1.0 dB, this equates to a transmission loss of around 6 Watts with 25 Watts input.
  19. "A Look at the UHF Connector". Retrieved 16 September 2018.
  20. "Testing Coax Cable Connectors". W8JI.
  21. "SMA, BNC, TNC, and N Connectors". Lab Tests. Connectors. Hamradio.me. August 2011. Retrieved 31 January 2012.
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