Stone paper

Stone Paper products, also known as limestone paper, rock paper, generically referred to as bio-plastic paper, mineral paper or rich mineral paper, are a type of strong and durable paper-like material manufactured from calcium carbonate bonded with small amount of resin high-density polyethylene (HDPE). They are used for stationery, leaflets, posters, books, magazines, bags, packaging, wallpaper, adhesives, tags, in-mould labels, plates, trays, containers, and maps among other uses.

Production

Stone Paper material consists of 3 components : Calcium Carbonate, High-Density Polyethylene (HDPE), and usually a proprietary coating developed by the Original Design Manufacturer (ODM). High density polyethylene is considered a non-toxic resin. The proprietary coating serves to enhance printing quality and performance for applications in printing papers.

Properties

Stone Paper material has a density range of 1.0-1.6g/cm3, which is equal to, or slightly higher than, ordinary paper and a texture somewhat like that of the outer membrane of a boiled egg. It may be recycled with Number 2 plastics or remade into rich mineral paper again, and is not biodegradable but is photo-degradable under suitable conditions.[1]

Because it is not made from wood fibers, Stone Paper products, depending on application possess a smoother surface than most traditional paper products, eliminating the need for a coating or lamination. The source of the virgin Calcium is from mines reduced to fine white calcium carbonate powder. The production of Stone Paper products uses no water, acid, bleach or optical brighteners. It can be recycled endlessly into itself, otherwise only if recycled separately at dedicated civic amenity sites.[2][3]

Stone Paper products are compatible with inkjet or solid ink printers (e.g., offset, letterpress, gravure, flexographic) but does not respond well to very high temperature laser printers.[4]

Sustainability

Comparisons have been made between Stone Paper products and traditional paper for applications like book printing in Europe. If Stone Paper products were to replace coated and uncoated graphic printing stock in Europe, it could potentially reduce the according CO2 generation by 62%, water consumption by 99.2%, and wood usage by 100%. These results depend however on the type of Calcium Carbonate used for Stone Paper products and the source of the HDPE. The ratio of oil required to make virgin HDPE for Stone Paper products are such that large scale replacement of traditional paper could save 46% of oil consumption from the current European graphic paper supply with virgin and recycled components.[5]

References
  1. Chu and Nel, "Characterisation and deterioration of Stone Paper", AICCM Bulletin, vol 40.1, 2019
  2. "Stone Paper products, Not as Recyclable as You Might Think", Waimakariri District Council, 2018
  3. Palladino, "This Paper Is Made From minerals, But It Isn't Exactly Eco-Friendly", WIRED, 2013
  4. "Paper Made From Minerals". Kampier.com. 2005-11-30. Archived from the original on 2013-03-09. Retrieved 2013-03-16.
  5. Bliss (April 23, 2020). "The Sustainability of Stone Paper Products in European Book Paper". Pebble Printing Group. Retrieved 6 May 2020.
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