Aircraft catapult

An aircraft catapult is a device used to allow aircraft to take off from a very limited amount of space, such as the deck of a vessel, but also installed land-based runways in rare cases. It is now most commonly used on aircraft carriers, as a form of assisted take off.

F-14 Tomcat preparing to connect to a catapult on USS Saratoga

In the form used on aircraft carriers the catapult consists of a track, or slot, built into the flight deck, below which is a large piston or shuttle that is attached through the track to the nose gear of the aircraft, or in some cases a wire rope, called a catapult bridle, is attached to the aircraft and the catapult shuttle. Other forms have been used historically, such as mounting a launching cart holding a seaplane on a long girder-built structure mounted on the deck of a warship or merchant vessel, but most catapults share a similar sliding track concept.

Different means have been used to propel the catapult, such as weight and derrick, gunpowder, flywheel, air pressure, hydraulic, and steam power, and solid fuel rocket boosters. The U.S. Navy is developing the use of Electromagnetic Aircraft Launch Systems with the construction of the Gerald R. Ford-class aircraft carriers.

Historically it was most common for seaplanes to be catapulted, allowing them to land on the water near the vessel and be hoisted on board, although in WWII (before the advent of the escort carrier) conventional fighter planes (notably the Hawker Hurricane) would sometimes be catapulted from "catapult-equipped merchant" (CAM) vessels to drive off enemy aircraft, forcing the pilot to either divert to a land based airstrip, or to jump out by parachute or ditch in the water near the convoy and wait for rescue.

History

First recorded flight using a catapult

Samuel Langley's catapult, houseboat and unsuccessful man-carrying Aerodrome (1903)

Aviation pioneer and Smithsonian Secretary Samuel Langley used a spring-operated catapult to launch his successful flying models and his failed Aerodrome of 1903.[1] Likewise the Wright Brothers beginning in 1904 used a weight and derrick styled catapult to assist their early aircraft with a takeoff in a limited distance.[2]

On 31 July 1912, Theodore Gordon Ellyson became the first person to be launched from a U.S. Navy catapult system. The Navy had been perfecting a compressed-air catapult system and mounted it on the Santee Dock in Annapolis, Maryland. The first attempt nearly killed Lieutenant Ellyson when the plane left the ramp with its nose pointing upward and it caught a crosswind, pushing the plane into the water. Ellyson was able to escape from the wreckage unhurt. On 12 November 1912, Lt. Ellyson made history as the Navy's first successful catapult launch, from a stationary coal barge. On 5 November 1915, Lieutenant Commander Henry C. Mustin made the first catapult launch from a ship underway.[3]

Application timeline

FeatureFirst seenFirst demonstrated onFirst commissioned carrierEntry into serviceNotes
Naval catapult1915USS North CarolinaUSS Langley – compressed air
USS Lexington – fly wheel
HMS Courageous – hydraulic
1922
1927
1934
Lt. Cmdr. Henry Mustin made the first successful launch on November 5, 1915,
Steam catapult1950HMS PerseusUSS Hancock1954added to Hancock during her 1953 SCB-27C refit.
EMALS2010Lakehurst Maxfield FieldUSS Gerald R. Ford2017

Interwar and World War II

A Supermarine Walrus being launched from the catapult of HMS Bermuda (1943)

The US Navy experimented with other power sources and models, including catapults that utilized gunpowder and flywheel variations. On 14 December 1924, a Martin MO-1 observation plane flown by Lt. L. C. Hayden was launched from USS Langley using a catapult powered by gunpowder. Following this launch, this method was used aboard both cruisers and battleships.[4]

By 1929, the German ocean liners SS Bremen and Europa had been fitted with compressed-air catapults designed by the Heinkel aviation firm of Rostock,[5] with further work with catapult air mail across the South Atlantic Ocean, being undertaken during the first half of the 1930s, with Dornier Wal twin-engined flying boats.

Up to and during World War II, most catapults on aircraft carriers were hydraulic. United States Navy catapults on surface warships, however, were operated with explosive charges similar to those used for 5" guns. Some carriers were completed before and during World War II with catapults on the hangar deck that fired athwartships, but they were unpopular because of their short run, low clearance of the hangar decks, inability to add the ship's forward speed to the aircraft's airspeed for takeoff, and lower clearance from the water (conditions which afforded pilots far less margin for error in the first moments of flight). They were mostly used for experimental purposes, and their use was entirely discontinued during the latter half of the war.[4]

Test launch of a Hurricane using the rocket-catapult of a CAM ship, Greenock, Scotland, 31 May 1941

Many naval vessels apart from aircraft carriers carried float planes, seaplanes or amphibians for reconnaissance and spotting. They were catapult-launched and landed on the sea alongside for recovery by crane. Additionally, the concept of submarine aircraft carriers was developed by multiple nations during the interwar period, and through until WW2 and beyond, wherein a submarine would launch a small number of floatplanes for offensive operations or artillery spotting, to be recovered by the submarine once the aircraft has landed. The first launch off a Royal Navy battlecruiser was from HMAS Australia on 8 March 1918. Subsequently, many Royal Navy ships carried a catapult and from one to four aircraft; battleships or battlecruisers like HMS Prince of Wales carried four aircraft and HMS Rodney carried two, while smaller warships like the cruiser HMNZS Leander carried one. The aircraft carried were the Fairey Seafox or Supermarine Walrus. Some like HMS Nelson did not use a catapult, and the aircraft was lowered onto the sea for takeoff. Some had their aircraft and catapult removed during World War II e.g. HMS Duke of York, or before (HMS Ramillies).

During World War II a number of ships were fitted with rocket-driven catapults, first the fighter catapult ships of the Royal Navy, then armed merchantmen known as CAM ships from "catapult armed merchantmen." These were used for convoy escort duties to drive off enemy reconnaissance bombers. CAM ships carried a Hawker Sea Hurricane 1A,[lower-roman 1] dubbed a "Hurricat" or "Catafighter", and the pilot bailed out unless he could fly to land.[6]

While imprisoned in Colditz Castle during the war, British prisoners of war planned an escape attempt using a falling bathtub full of heavy rocks and stones as the motive power for a catapult to be used for launching the Colditz Cock glider from the roof of the castle.

Ground-launched V-1s were typically propelled up an inclined launch ramp by an apparatus known as a Dampferzeuger ("steam generator").[7][8]

Steam catapult

Elements of the catapult of Charles de Gaulle, disassembled during her refit in 2008
Final checks on an aircraft catapult prior to flight operations aboard USS John C. Stennis

Following World War II, the Royal Navy was developing a new catapult system for their fleet of carriers. Commander Colin C. Mitchell, RNV, recommended a steam-based system as an effective and efficient means to launch the next generation of naval aircraft. Trials on HMS Perseus, flown by pilots such as Eric "Winkle" Brown, from 1950 showed its effectiveness. Navies introduced steam catapults, capable of launching the heavier jet fighters, in the mid-1950s. Powder-driven catapults were also contemplated, and would have been powerful enough, but would also have introduced far greater stresses on the airframes and might have been unsuitable for long use.[4]

At launch, a release bar holds the aircraft in place as steam pressure builds up, then breaks (or "releases"; older models used a pin that sheared), freeing the piston to pull the aircraft along the deck at high speed. Within about two to four seconds, aircraft velocity by the action of the catapult plus apparent wind speed (ship's speed plus or minus "natural" wind) is sufficient to allow an aircraft to fly away, even after losing one engine.[9]

Nations that have retained large aircraft carriers, i.e., the United States Navy, French Navy, are still using a CATOBAR (Catapult Assisted Take Off But Arrested Recovery) configuration. U.S. Navy tactical aircraft use catapults to launch with a heavier warload than would otherwise be possible. Larger planes, such as the E-2 Hawkeye and S-3 Viking, require a catapult shot, since their thrust-to-weight ratio is too low for a conventional rolling takeoff on a carrier deck.[4]

Steam catapults types

Presently or at one time operated by the U.S. Navy include:[9][10][11][12][13][14][15][16][17]

Type Overall lengthStrokeCapacityCarriers
C-11 and C-11-1 225 feet (69 m) 211 feet (64 m) 39,000 pounds (18 t) at 136 knots; 70,000 pounds (32 t) at 108 knots SCB-27C Essex-class conversions, USS Coral Sea, bow installations on USS Midway and USS Franklin D. Roosevelt, waist installations on USS Forrestal and USS Saratoga
C-11-2 162 feet (49 m) 150 feet (46 m) Waist catapults on USS Midway and USS Franklin D. Roosevelt
C-7 276 feet (84 m) 253 feet (77 m) 40,000 pounds (18 t) at 148.5 knots; 70,000 pounds (32 t) at 116 knots USS Ranger, USS Independence, bow installations on USS Forrestal and USS Saratoga
C-13 265 feet (81 m) 250 feet (76 m) 78,000 pounds (35 t) at 139 knots Kitty Hawk class, USS Midway after SCB-101.66 modernization, USS Enterprise
C-13-1 325 feet (99 m) 310 feet (94 m) 80,000 pounds (36 t) at 140 knots One installation on USS America and USS John F. Kennedy, all on USS Nimitz, USS Dwight D. Eisenhower, USS Carl Vinson, and USS Theodore Roosevelt
C-13-2 325 feet (99 m) 306 feet (93 m) USS Abraham Lincoln, USS George Washington, USS John C. Stennis, USS Harry S. Truman
C-13-3 261 feet (80 m) 246 feet (75 m) 60,000 pounds (27 t) at 140 knots French aircraft carrier Charles de Gaulle

Bridle catchers

USS Saratoga underway. The bridle catchers are the extensions at the end of the forward catapults

The protruding angled ramps (Van Velm Bridle Arresters or horns) at the catapult ends on some aircraft carriers were used to catch the bridles (connectors between the catapult shuttle and aircraft fuselage) for reuse. There were small ropes that would attach to bridle the shuttle, which continued down the angled horn to pull the bridle down and away from the aircraft to keep from damaging the underbelly which was then caught by nets aside the horn. Bridles have not been used on U.S. aircraft since the end of the Cold War, and all U.S. Navy carriers commissioned since then have not had the ramps. The last U.S. carrier commissioned with a bridle catcher was USS Carl Vinson; starting with USS Theodore Roosevelt the ramps were deleted. During Refueling and Complex Overhaul refits in the late 1990s–early 2000s, the bridle catchers were removed from the first three Nimitz-class aircraft carriers. USS Enterprise was the last U.S. Navy operational carrier with the ramps still attached before her inactivation in 2012.

Like her American counterparts today, the French aircraft carrier Charles De Gaulle is not equipped with bridle catchers because the modern aircraft operated on board use the same launch systems as in US Navy.[18] Because of this mutual interoperability, American aircraft are also capable of being catapulted from and landing on Charles De Gaulle, and conversely, French naval aircraft can use the US Navy carriers' catapults. At the time when the Super Étendard was operated on board of the Charles de Gaulle, its bridles were used only once, as they were never recovered by bridle catchers.

The carriers Clemenceau and Foch were also equipped with bridle catchers, not for the Super Étendards but only to catch and recover the Vought F-8 Crusader's bridles.

Electromagnetic Aircraft Launch System

A computer-generated model of the linear induction motor used in the EMALS.

The size and manpower requirements of steam catapults place limits on their capabilities. A newer approach is the Electromagnetic Aircraft Launch System (EMALS). Electromagnetic catapults place less stress on the aircraft and offer more control during the launch by allowing gradual and continual acceleration. Electromagnetic catapults are also expected to require significantly less maintenance through the use of solid state components.[19]

Linear induction motors have been experimented with before, such as Westinghouse's Electropult system in 1945.[20] However, at the beginning of the 21st century, navies again started experimenting with catapults powered by linear induction motors and electromagnets. EMALs would be more energy efficient on nuclear-powered aircraft carriers and would alleviate some of the dangers posed by using pressurized steam. On gas-turbine powered ships, an electromagnetic catapult would eliminate the need for a separate steam boiler for generating catapult steam. The U.S. Navy's upcoming Gerald R. Ford-class aircraft carriers includes electromagnetic catapults in its design.[21]

Civilian use

From 1929, the German Norddeutscher Lloyd-liners SS Bremen and Europa were fitted with compressed air-driven catapults designed by the Heinkel Flugzeugwerke to launch mail-planes.[22] These ships served the route between Germany and the United States. The aircraft, carrying mail–bags, would be launched as a mail tender while the ship was still many hundreds of miles from its destination, thus speeding mail delivery by about a day. Initially, Heinkel He 12 aircraft were used before they were replaced by Junkers Ju 46, which were in turn replaced by the Vought V-85G.[23]

German airline Lufthansa subsequently used dedicated catapult ships SS Westfalen, MS Schwabenland, Ostmark and Friesenland to launch larger Dornier Do J Wal (whale), Dornier Do 18 and Dornier Do 26 flying boats on the South Atlantic airmail service from Stuttgart, Germany to Natal, Brazil.[24] On route proving flights in 1933, and a scheduled service beginning in February 1934, Wals flew the trans-ocean stage of the route, between Bathurst, the Gambia in West Africa and Fernando de Noronha, an island group off South America. At first, there was a refueling stop in mid-ocean. The flying boat would land on the open sea, be winched aboard by a crane, refueled, and then launched by catapult back into the air. However, landing on the big ocean swells tended to damage the hull of the flying boats. From September 1934, Lufthansa had a support ship at each end of the trans-ocean stage, providing radio navigation signals and catapult launchings after carrying aircraft out to sea overnight. From April 1935 the Wals were launched directly offshore, and flew the entire distance across the ocean. This was possible as the flying boats could carry more fuel when they did not have to take off from the water under their own power, and cut the time it took for mail to get from Germany to Brazil from four days down to three.

From 1936 to 1938, tests including the Blohm & Voss Ha 139 flying boat were conducted on the North Atlantic route to New York. Schwabenland was also used in an Antarctic expedition in 1938/39 with the main purpose of finding an area for a German whaling station, in which catapult-launched Wals surveyed a territory subsequently claimed by Germany as New Swabia. All of Lufthansa's catapult ships were taken over by the Luftwaffe in 1939 and used as seaplane tenders in World War II along with three catapult ships built for the military.

After World War II, Supermarine Walrus amphibian aircraft were also briefly operated by a British whaling company, United Whalers. Operating in the Antarctic, they were launched from the factory ship FF Balaena, which had been equipped with an ex-navy aircraft catapult.[25]

Alternatives to catapults

The Chinese, Indian, and Russian navies operate conventional aircraft from STOBAR aircraft carriers (Short Take-Off But Arrested Landing). Instead of a catapult, they use a ski jump to assist aircraft in taking off with a positive rate of climb. Carrier aircraft such as the J-15, Mig-29K, and Su-33 rely on their own engines to accelerate to flight speed. As a result, they must take off with a reduced load of fuel and armaments.

All other navies with aircraft carriers operate STOVL aircraft, such as the F-35B Lightning II, the Sea Harrier, and the AV-8B Harrier II. These aircraft can take off vertically with a light load, or use a ski jump to assist a rolling takeoff with a heavy load. STOVL carriers are less expensive and generally smaller in size compared to CATOBAR carriers.[26]

See also

References

  1. The Mk 1A Sea Hurricane was a simple conversion of battle-weary Hurricanes, in the expectation that they would be lost after one flight. There was no strengthening of the undercarriage for landing, merely the attachment points for the catapult launch.
  1. McFarland, Stephen L. (1997). A Concise History of the U.S. Air Force. Ft. Belvoir: Defense Technical Information Center. pp. 2. ISBN 0-16-049208-4.
  2. Stephen J. Chant, Douglas E. Campbell (2013). Patent Log: Innovative Patents that Advanced the United States Navy. Syneca Research group, inc. p. 289. ISBN 978-1-105-62562-6.
  3. "Our Navy Has the Best Seaplane Catapult; New Invention of Captain Washington I. Chambers Makes It Possible to Launch Aircraft from a Warship's Deck at Sea" (PDF). query.nytimes.com. Retrieved 2015-11-24.
  4. "Launch and Recovery: From Flywheels to Magnets". navalaviationnews.navylive.dodlive.mil. Archived from the original on 2015-11-25. Retrieved 2015-11-24. This article incorporates text from this source, which is in the public domain.
  5. "The Heinkel Catapult on the S.S. BREMEN". histaviation.com. August 3, 1929. Retrieved July 13, 2017. THE HEINKEL K2 catapult installed upon the North German Lloyd liner "Bremen," which figured prominently in the establishment of the recent trans-Atlantic mail record, is the result of two years of experimentation and development by Dr. Ernst Heinkel, its designer.
  6. "HMS Ariguani aircraft carrier profile. Aircraft Carrier Database of the Fleet Air Arm Archive 1939-1945". www.fleetairarmarchive.net. Archived from the original on 2016-03-03. Retrieved 2016-02-15.
  7. Werrell 1985.
  8. Testator (2 May 2011). "Фау 1 самолёт снаряд, 2 часть". Archived from the original on 11 April 2016. Retrieved 24 April 2018 via YouTube.
  9. Friedman, Norman (1983). U.S. Aircraft Carriers: An Illustrated Design History. Naval Institute Press. ISBN 978-0-87021-739-5.
  10. "Installations on the Flight Deck". navysite.de. Archived from the original on 2015-11-20. Retrieved 2015-11-24.
  11. Power, Hugh Irvin (1996). Carrier Lexington. College Station, TX: Texas A&M University Press. p. 72. ISBN 978-0-89096-681-5.
  12. "Chapter 4 STEAM CATAPULTS". navyaviation.tpub.com. Archived from the original on 2015-11-25. Retrieved 2015-11-24.
  13. "Archived copy" (PDF). Archived (PDF) from the original on 2016-06-03. Retrieved 2016-05-13.CS1 maint: archived copy as title (link)
  14. "Archived copy" (PDF). Archived (PDF) from the original on 2016-06-03. Retrieved 2016-05-13.CS1 maint: archived copy as title (link)
  15. "CV-Cats&SkiRamps". www.mnvdet.com. Archived from the original on 27 August 2017. Retrieved 24 April 2018.
  16. "Aviation boatswain's mate E 3&2". HathiTrust. hdl:2027/uiug.30112101044656. Retrieved 24 April 2018.
  17. "TFX contract investigation.Hearings ... Eighty-eighth Congress, first session ...". Washington. hdl:2027/uc1.a0000159228. Cite journal requires |journal= (help)
  18. "¤ A C A M ¤ Connexion". www.acam.asso.fr. Archived from the original on 8 August 2017. Retrieved 24 April 2018.
  19. "History, Travel, Arts, Science, People, Places - Air & Space Magazine". airspacemag.com.
  20. Linear Electric Machines- A Personal View ERIC R. LAITHWAITE PROCEEDINGS OF THE IEEE, VOL. 63, NO. 2, FEBRUARY 1975
  21. "Gerald R Ford Class (CVN 78/79) – US Navy CVN 21 Future Carrier Programme - Naval Technology". naval-technology.com. Archived from the original on 2013-12-20.
  22. "The Heinkel Catapult on the S.S. BREMEN". histaviation.com. August 3, 1929. Archived from the original on September 13, 2017. Retrieved July 13, 2017. THE HEINKEL K2 catapult installed upon the North German Lloyd liner "Bremen," which figured prominently in the establishment of the recent trans-Atlantic mail record, is the result of two years of experimentation and development by Dr. Ernst Heinkel, its designer.
  23. Cook, John (March 2002). "Shot from Ships: Air Mail Service on Bremen and Europa". Air Classics. Archived from the original on February 1, 2014. Retrieved February 27, 2013.
  24. Corporation, Bonnier (1 February 1933). "Popular Science". Bonnier Corporation. Retrieved 24 April 2018 via Google Books.
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  26. "Why I Joined the Dark Side". Archived from the original on 2015-05-20.

Bibliography

  • London, Peter. British Flying Boats. Stoud, UK: Sutton Publishers Ltd., 2003. ISBN 0-7509-2695-3.
  • Werrell, Kenneth P. (1985), The Evolution of the Cruise Missile, Maxwell Air Force Base, Alabama: Air University Press.
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