Aircraft catapult

Samuel Langley's catapult, houseboat and unsuccessful man-carrying Aerodrome (1903)

Aviation pioneer and Smithsonian Secretary Samuel Langley used a spring-operated catapult to launch his successful flying models and his failed Aerodrome of 1903.[1] Likewise the Wright Brothers beginning in 1904 used a weight and derrick styled catapult to assist their early aircraft with a takeoff in a limited distance.[2]

On 31 July 1912, Theodore Gordon Ellyson became the first person to be launched from a U.S. Navy catapult system. The Navy had been perfecting a compressed-air catapult system and mounted it on the Santee Dock in Annapolis, Maryland. The first attempt nearly killed Lieutenant Ellyson when the plane left the ramp with its nose pointing upward and it caught a crosswind, pushing the plane into the water. Ellyson was able to escape from the wreckage unhurt. On 12 November 1912, Lt. Ellyson made history as the Navy's first successful catapult launch, from a stationary coal barge. On 5 November 1915, Lieutenant Commander Henry C. Mustin made the first catapult launch from a ship underway.[3]

A Supermarine Walrus being launched from the catapult of HMS Bermuda (1943)

The US Navy experimented with other power sources and models, including catapults that utilized gunpowder and flywheel variations. On 14 December 1924, a Martin MO-1 observation plane flown by Lt. L. C. Hayden was launched from USS Langley using a catapult powered by gunpowder. Following this launch, this method was used aboard both cruisers and battleships.[4]

By 1929, the German ocean liners SS Bremen and Europa had been fitted with compressed-air catapults designed by the Heinkel aviation firm of Rostock,[5] with further work with catapult air mail across the South Atlantic Ocean, being undertaken during the first half of the 1930s, with Dornier Wal twin-engined flying boats.

Up to and during World War II, most catapults on aircraft carriers were hydraulic. United States Navy catapults on surface warships, however, were operated with explosive charges similar to those used for 5" guns. Some carriers were completed before and during World War II with catapults on the hangar deck that fired athwartships, but they were unpopular because of their short run, low clearance of the hangar decks, inability to add the ship's forward speed to the aircraft's airspeed for takeoff, and lower clearance from the water (conditions which afforded pilots far less margin for error in the first moments of flight). They were mostly used for experimental purposes, and their use was entirely discontinued during the latter half of the war.[4]

Test launch of a Hurricane using the rocket-catapult of a CAM ship, Greenock, Scotland, 31 May 1941

Many naval vessels apart from aircraft carriers carried float planes, seaplanes or amphibians for reconnaissance and spotting. They were catapult-launched and landed on the sea alongside for recovery by crane. Additionally, the concept of submarine aircraft carriers was developed by multiple nations during the interwar period, and through until WW2 and beyond, wherein a submarine would launch a small number of floatplanes for offensive operations or artillery spotting, to be recovered by the submarine once the aircraft has landed. The first launch off a Royal Navy battlecruiser was from HMAS Australia on 8 March 1918. Subsequently, many Royal Navy ships carried a catapult and from one to four aircraft; battleships or battlecruisers like HMS Prince of Wales carried four aircraft and HMS Rodney carried two, while smaller warships like the cruiser HMNZS Leander carried one. The aircraft carried were the Fairey Seafox or Supermarine Walrus. Some like HMS Nelson did not use a catapult, and the aircraft was lowered onto the sea for takeoff. Some had their aircraft and catapult removed during World War II e.g. HMS Duke of York, or before (HMS Ramillies).

During World War II a number of ships were fitted with rocket-driven catapults, first the fighter catapult ships of the Royal Navy, then armed merchantmen known as CAM ships from "catapult armed merchantmen." These were used for convoy escort duties to drive off enemy reconnaissance bombers. CAM ships carried a Hawker Sea Hurricane 1A,[lower-roman 1] dubbed a "Hurricat" or "Catafighter", and the pilot bailed out unless he could fly to land.[6]

While imprisoned in Colditz Castle during the war, British prisoners of war planned an escape attempt using a falling bathtub full of heavy rocks and stones as the motive power for a catapult to be used for launching the Colditz Cock glider from the roof of the castle.

Ground-launched V-1s were typically propelled up an inclined launch ramp by an apparatus known as a Dampferzeuger ("steam generator").[7][8]

Elements of the catapult of Charles de Gaulle, disassembled during her refit in 2008

Final checks on an aircraft catapult prior to flight operations aboard USS John C. Stennis

Following World War II, the Royal Navy was developing a new catapult system for their fleet of carriers. Commander Colin C. Mitchell, RNV, recommended a steam-based system as an effective and efficient means to launch the next generation of naval aircraft. Trials on HMS Perseus, flown by pilots such as Eric "Winkle" Brown, from 1950 showed its effectiveness. Navies introduced steam catapults, capable of launching the heavier jet fighters, in the mid-1950s. Powder-driven catapults were also contemplated, and would have been powerful enough, but would also have introduced far greater stresses on the airframes and might have been unsuitable for long use.[4]

At launch, a release bar holds the aircraft in place as steam pressure builds up, then breaks (or "releases"; older models used a pin that sheared), freeing the piston to pull the aircraft along the deck at high speed. Within about two to four seconds, aircraft velocity by the action of the catapult plus apparent wind speed (ship's speed plus or minus "natural" wind) is sufficient to allow an aircraft to fly away, even after losing one engine.[9]

Nations that have retained large aircraft carriers, i.e., the United States Navy, French Navy, are still using a CATOBAR (Catapult Assisted Take Off But Arrested Recovery) configuration. U.S. Navy tactical aircraft use catapults to launch with a heavier warload than would otherwise be possible. Larger planes, such as the E-2 Hawkeye and S-3 Viking, require a catapult shot, since their thrust-to-weight ratio is too low for a conventional rolling takeoff on a carrier deck.[4]

Presently or at one time operated by the U.S. Navy include:[9][10][11][12][13][14][15][16][17]

USS Saratoga underway. The bridle catchers are the extensions at the end of the forward catapults

The protruding angled ramps (Van Velm Bridle Arresters or horns) at the catapult ends on some aircraft carriers were used to catch the bridles (connectors between the catapult shuttle and aircraft fuselage) for reuse. There were small ropes that would attach to bridle the shuttle, which continued down the angled horn to pull the bridle down and away from the aircraft to keep from damaging the underbelly which was then caught by nets aside the horn. Bridles have not been used on U.S. aircraft since the end of the Cold War, and all U.S. Navy carriers commissioned since then have not had the ramps. The last U.S. carrier commissioned with a bridle catcher was USS Carl Vinson; starting with USS Theodore Roosevelt the ramps were deleted. During Refueling and Complex Overhaul refits in the late 1990s–early 2000s, the bridle catchers were removed from the first three Nimitz-class aircraft carriers. USS Enterprise was the last U.S. Navy operational carrier with the ramps still attached before her inactivation in 2012.

Like her American counterparts today, the French aircraft carrier Charles De Gaulle is not equipped with bridle catchers because the modern aircraft operated on board use the same launch systems as in US Navy.[18] Because of this mutual interoperability, American aircraft are also capable of being catapulted from and landing on Charles De Gaulle, and conversely, French naval aircraft can use the US Navy carriers' catapults. At the time when the Super Étendard was operated on board of the Charles de Gaulle, its bridles were used only once, as they were never recovered by bridle catchers.

The carriers Clemenceau and Foch were also equipped with bridle catchers, not for the Super Étendards but only to catch and recover the Vought F-8 Crusader's bridles.

A computer-generated model of the linear induction motor used in the EMALS.

The size and manpower requirements of steam catapults place limits on their capabilities. A newer approach is the Electromagnetic Aircraft Launch System (EMALS). Electromagnetic catapults place less stress on the aircraft and offer more control during the launch by allowing gradual and continual acceleration. Electromagnetic catapults are also expected to require significantly less maintenance through the use of solid state components.[19]

Linear induction motors have been experimented with before, such as Westinghouse's Electropult system in 1945.[20] However, at the beginning of the 21st century, navies again started experimenting with catapults powered by linear induction motors and electromagnets. EMALs would be more energy efficient on nuclear-powered aircraft carriers and would alleviate some of the dangers posed by using pressurized steam. On gas-turbine powered ships, an electromagnetic catapult would eliminate the need for a separate steam boiler for generating catapult steam. The U.S. Navy's upcoming Gerald R. Ford-class aircraft carriers includes electromagnetic catapults in its design.[21]