Spacelab

Spacelab was a reusable laboratory developed by ESA and used on certain spaceflights flown by the Space Shuttle. The laboratory comprised multiple components, including a pressurized module, an unpressurized carrier and other related hardware housed in the Shuttle's cargo bay. The components were arranged in various configurations to meet the needs of each spaceflight.

This article is about the Space Shuttle laboratory. For the US space station of the 1970s, see Skylab. For the commercial company which also makes space shuttle laboratories and logistic modules, see Spacehab. For the international competition, see YouTube Space Lab.
Spacelab art, with lab interior cutaway, 1981
Wubbo Ockels in the lab, 1985
Mercuric iodide crystals grown on Spacelab 3

Spacelab components flew on a total of about 32 Shuttle missions, depending on how such hardware and missions are tabulated. Spacelab allowed scientists to perform experiments in microgravity in Earth orbit. There was a variety of Spacelab-associated hardware, so a distinction can be made between the major Spacelab program missions with European scientists running missions in the Spacelab habitable module, missions running other Spacelab hardware experiments, and other STS missions that used some component of Spacelab hardware. There is some variation in counts of Spacelab missions, in part because there were different types of Spacelab missions with a large range in the amount of Spacelab hardware flown and the nature of each mission. There were at least 22 major Spacelab missions between 1983 and 1998, and Spacelab hardware was used on a number other missions, with some of the Spacelab pallets being flown as late as 2008.[1]

Background and history
Artist's impression of the Spacelab 2 mission, showing some of the various experiments in the payload bay

In August 1973, NASA and ESRO (now European Space Agency or ESA) signed a memorandum of understanding (MOU) to build a science laboratory for use on Space Shuttle flights.[2] Construction of Spacelab was started in 1974 by ERNO (a subsidiary of VFW-Fokker GmbH, after merger with MBB named MBB/ERNO, and merged into EADS SPACE Transportation in 2003). The first lab module, LM1, was donated to NASA in exchange for flight opportunities for European astronauts. A second module, LM2, was bought by NASA for its own use from ERNO.[3]

Construction on the Spacelab modules began in 1974 by what was then the company ERNO-VFW-Fokker.[4]

Spacelab is important to all of us for at least four good reasons. It expanded the Shuttle's ability to conduct science on-orbit manyfold. It provided a marvelous opportunity and example of a large international joint venture involving government, industry, and science with our European allies. The European effort provided the free world with a really versatile laboratory system several years before it would have been possible if the United States had had to fund it on its own. And finally, it provided Europe with the systems development and management experience they needed to move into the exclusive manned space flight arena.

— NASA Administrator, Spacelab: An International Success Story[5]
European astronauts prepare for their Spacelab mission, 1984
Diagram of Spacelab pallet module

In the early 1970s NASA shifted its focus from the Lunar missions to the Space Shuttle, and also space research.[6] The NASA Administrator at the time moved the focus from a new space station to space laboratory for planned Space Shuttle.[6] This would allow technologies for future space stations to be researched and harness the capabilities of the Space Shuttle for research.[6]

Spacelab was produced by ESRO, a consortium of ten European countries including:[7]

  • Austria
  • Belgium
  • Denmark
  • France
  • West Germany
  • Italy
  • Netherlands
  • Spain
  • Switzerland
  • United Kingdom

Components
STS-42 with Spacelab hardware in the orbiter bay overlooking Earth

In addition to the laboratory module, the complete set also included five external pallets for experiments in vacuum built by British Aerospace (BAe) and a pressurized Igloo containing the subsystems needed for the pallet-only flight configuration operation. Eight flight configurations were qualified, though more could be assembled if needed.

The system had some unique features including an intended two-week turn-around time (for the original Space Shuttle launch turn-around time) and the roll-on-roll-off for loading in aircraft (Earth-transportation).

Spacelab consisted of a variety of interchangeable components, with the major one being a crewed laboratory that could be flown in Space Shuttle orbiter's bay and returned to Earth.[8] However, the habitable module did not have to be flown to conduct a Spacelab-type mission and there was a variety of pallets and other hardware supporting space research.[8] The Habitable module expanded the volume for astronauts to work in a shirt sleeve environment and had space for equipment racks and related support equipment.[8] When the habitable module was not used, some of the support equipment for the pallets could be housed in the smaller Igloo, a pressurized cylinder connected to the Space Shuttle orbiter crew area.[8]

Spacelab mission typically supported multiple experiments, and the Spacelab 1 mission had experiments in the fields of space plasma physics, solar physics, atmosphere physics, astronomy, and Earth observation.[9] The selection of appropriate modules was part of mission planning for Spacelab Shuttle missions, and for example, a mission might need less habitable space and more pallets, or vice versa.

Habitable module
Shuttle Columbia during STS-50 with Spacelab Module LM1 and tunnel in its cargo bay.

The Spacelab Module comprises a cylindrical main laboratory configurable as Short or Long Module flown in the rear of the Space Shuttle cargo bay, connected to the crew compartment by a tunnel. The laboratory had an outer diameter of 4.12 meters (13.5 ft), and each segment a length of 2.7 meters (8.9 ft). Most of the time two segments were used in forming the Long Module configuration.

Ten people inside the Spacelab Module in June 1995, celebrating the docking of the Space Shuttle and Mir

A pressurized tunnel connected the Space Shuttle orbiter main cabin to Spacelab Habitable Module(s), with a connection point at the mid-deck.[10] There were two different length tunnels depending on the location of the HM in the payload bay.[10] When the Habitable Module was not used, but additional space was needed for support equipment another structure called the Igloo could be used.[10]

The larger configuration of the Habitation module consisted of the Core module and Experiment module.[11] It was also possible to operate Spacelab experiments from the Space Shuttle orbiter aft flight deck.[11]

Two habitable modules were built, named LM1 and LM2. LM1 is on display at the Udvar-Hazy Center at the Smithsonian Air and Space Museum behind the Space Shuttle Discovery. LM2 was on display in the Bremenhalle exhibition in the Bremen Airport of Bremen, Germany from 2000 to 2010. It is residing in building 4c at the nearby Airbus Space and Defence plant since 2010 and can only be viewed during guided tours.

Spacelab Double Module

Pallet
Tethered Satellite System deployment, deployed from Spacelab pallet

The Spacelab Pallet is a U-shaped platform for mounting instrumentation, large instruments, experiments requiring exposure to space, and instruments requiring a large field of view, such as telescopes. The pallet has several hard points for mounting heavy equipment. The pallet can be used in single configuration or stacked end to end in double or triple configurations. Up to five pallets can be configured in the Space Shuttle cargo bay by using a double pallet plus triple pallet configurations.

The Spacelab Pallet used to transport both Canadarm-2 and Dextre to the International Space Station is currently at the Canada Aviation and Space Museum, on loan from NASA through the Canadian Space Agency (CSA).[12]

A Spacelab Pallet was transferred to the Swiss Museum of Transport for permanent display on 5 March 2010. The Pallet, nicknamed Elvis, was used during the eight-day STS-46 mission, 31 July – 8 August 1992, when ESA astronaut Claude Nicollier was on board Shuttle Atlantis to deploy ESA's European Retrievable Carrier (Eureca) scientific mission and the joint NASA/Italian Space Agency Tethered Satellite System (TSS-1). The Pallet carried TSS-1 in the Shuttle's cargo bay.[13]

Another Spacelab pallet is on display at the U.S. National Air and Space Museum in Washington, DC.[14] There was a total of ten space-flown Spacelab pallets.[15]

Igloo

On spaceflight where a habitable module was not flown, but pallets were flown, a pressurized cylinder known as the igloo carried the subsystems needed to operate the Spacelab equipment.[16] The Igloo was 10 feet tall, had a diameter of 5 feet, and weighed 2,500 lb.[17] Two igloo units were manufactured, both by Belgium company SABCA, and both were used on spaceflight.[17] An igloo component was flown on Spacelab 2, Astro-1, ATLAS-1, ATLAS-2, ATLAS-3, and Astro-2.[17]

A Spacelab Igloo is on display at the James S. McDonnell Space Hangar at the Steven F. Udvar-Hazy Center in the United States.[18]

Instrument Pointing System

The IPS was a gimbaled pointing device, capable of aiming telescopes, cameras, or other instruments.[19] IPS was used on three different Space Shuttle missions between 1985 and 1995.[19] IPS was manufactured by Dornier, and two units were made.[19] The IPS was primarily constructed out of aluminum, steel, and multi-layer insulation.[20]

IPS would be mounted inside the payload bay of the Space Shuttle Orbiter, and could provide gimbaled 3-axis pointing.[20] It was designed for a pointing accuracy of less than 1 arcsecond (a unit of degree), and three pointing modes including Earth, Sun, and Stellar focused modes.[21] The IPS was mounted on a pallet exposed to outer space in the payload bay.[21]

IPS missions:[19]

The Spacelab 2 mission flew the Infrared Telescope (IRT), which was a 15.2 cm aperture helium-cooled infrared telescope, observing light between wavelengths of 1.7 to 118 μm.[23] IRT collected infrared data on 60% of the galactic plane.[24]

See also: List of space telescopes
  • Instrument Pointing System (IPS)
  • IPS at work above the sky on Astro-2, 1995
  • Dornier Instrument Pointing System at the Smithsonian Museum (Udvar Hazy Center)

List of parts
Spacelab components are delivered, 1981
ASTRO-1 payload prepared, 1990

Examples of Spacelab components or hardware:

  • EVA Airlock
  • Tunnel[11]
  • Tunnel adapter[11]
  • Igloo
  • Spacelab module[25]
    • Forward end cone
    • Aft end cone
    • Core segment/module[11]
    • Experiment racks
    • Experiment segment/module[25]
  • Electrical Ground Support Equipment
  • Mechanical Ground Support Equipment
  • Electrical Power Distribution Subsystem
  • Command and Data Management Subsystem
  • Environmental Control Subsystem
  • Instrument Pointing System
  • Pallet Structure
  • Multi-Purpose Experiment Support Structure (MPESS)

The Extended Duration Orbiter (EDO) assembly was not Spacelab hardware, strictly speaking. However, it was used most often on Spacelab flights. Also, NASA later used it with the SpaceHab modules.

Spacelab missions
Spacelab 1 mission patch
STS-90 Neurolab mission patch
STS-99 radar Earth observation mission illustration
View of orbiter bay on STS-99 with radar boom deployed, 2000
STS-94 heads into orbit for the Microgravity research mission using Spacelab, 1997

Spacelab components flew on 22 Space Shuttle missions from November 1983 to April 1998.[26] The Spacelab components were decommissioned in 1998, except the pallets. Science work was moved to the International Space Station and Spacehab module, a pressurized carrier similar to the Spacelab Module. A Spacelab Pallet was recommissioned in 2000 for flight on STS-99. The "Spacelab Pallet – Deployable 1 (SLP-D1) with Canadian Special Purpose Dexterous Manipulator, Dextre" was launched on STS-123. "Spacelab Pallet – Deployable 2 (SLP-D2)" was scheduled for STS-127. The Spacelab components were used on 32 Shuttle missions in total.

The habitable modules were flown on 16 Space Shuttle missions in the 1980s and 1990s.[27]

Mission name Orbiter Launch date Spacelab
mission name		 Pressurized
module		 Unpressurized
modules
STS-2 Columbia November 12, 1981 OSTA-1 1 Pallet[28]
STS-3 Columbia March 22, 1982 OSS-1 1 Pallet[29]
STS-9 Columbia November 28, 1983 Spacelab 1 Module LM1 1 Pallet
STS-41-G Challenger October 5, 1984 OSTA-3 Pallet[30]
STS-51-B Challenger April 29, 1985 Spacelab 3 Module LM1 MPESS
STS-51-F Challenger July 29, 1985 Spacelab 2 Igloo 3 Pallets + IPS
STS-61-A (D1) Challenger October 30, 1985 Spacelab D1 Module LM2 MPESS
STS-35 Columbia December 2, 1990 Astro-1 Igloo 2 Pallets + IPS
STS-40 Columbia June 5, 1991 SLS-1 Module LM1
STS-42 Discovery January 22, 1992 IML-1 Module LM2
STS-45 Atlantis March 24, 1992 ATLAS-1 Igloo 2 Pallets
STS-50 Columbia June 25, 1992 USML-1 Module LM1 EDO
STS-46 Atlantis July 31, 1992 TSS-1 1 Pallet[13]
STS-47 (J) Endeavour September 12, 1992 Spacelab-J Module LM2
STS-52 Columbia October 22, 1992 USMP-1 2 MPESS
STS-56 Discovery April 8, 1993 ATLAS-2 Igloo 1 Pallet
STS-55 (D2) Columbia April 26, 1993 Spacelab D2 Module LM1 Unique Support Structure (USS)
STS-58 Columbia October 18, 1993 SLS-2 Module LM2 EDO
STS-62 Columbia March 4, 1994 USMP-2 2 MPESS + EDO
STS-59 Endeavour April 9, 1994 SRL-1 1 Pallet
STS-65 Columbia July 8, 1994 IML-2 Module LM1 EDO
STS-64 Discovery September 9, 1994 LITE 1 Pallet[31]
STS-68 Endeavour September 30, 1994 SRL-2 1 Pallet
STS-66 Atlantis November 3, 1994 ATLAS-3 Igloo 1 Pallet
STS-67 Endeavour March 2, 1995 Astro-2 Igloo 2 Pallets + IPS + EDO
STS-71 Atlantis June 27, 1995 Spacelab-Mir Module LM2
STS-73 Columbia October 20, 1995 USML-2 Module LM1 EDO
STS-75 Columbia February 22, 1996 TSS-1R / USMP-3 1 Pallet[30] + 2 MPESS + EDO
STS-78 Columbia June 20, 1996 LMS Module LM2 EDO
STS-82 Discovery February 21, 1997 Pallet[30]
STS-83 Columbia April 4, 1997 MSL-1 Module LM1 EDO
STS-94 Columbia July 1, 1997 MSL-1R Module LM1 EDO
STS-87 Columbia November 19, 1997 USMP-4 2 MPESS + EDO
STS-90 Columbia April 17, 1998 Neurolab Module LM2 EDO
STS-99 Endeavour February 11, 2000 SRTM Pallet

Mission name acronyms:

  • ATLAS: Atmospheric Laboratory for Applications and Science
  • Astro: Not an acronym; abbreviation for "astronomy"
  • IML: International Microgravity Laboratory
  • LITE: Lidar In-space Technology Experiment
  • LMS: Life and Microgravity Sciences
  • MSL: Materials Science Laboratory
  • SLS: Spacelab Life Sciences
  • SRL: Space Radar Laboratory
  • TSS: Tethered Satellite System
  • USML: U.S. Microgravity Laboratory
  • USMP: U.S. Microgravity Payload

Besides contributing to ESA missions, Germany and Japan each funded their own Space Shuttle and Spacelab missions. Although superficially similar to other flights, they were actually the first and only non-U.S. and non-European human space missions with complete German and Japanese control.

The Deutschland-1 orbital space plane flight, funded by West Germany, included over seven tons of German science research equipment

The first West German mission Deutschland 1 (Spacelab-D1, DLR-1, NASA designation STS-61-A) took place in 1985. A second similar mission, Deutschland 2 (Spacelab-D2, DLR-2, NASA designation STS-55), was first planned for 1988, but due to the Space Shuttle Challenger disaster, was delayed until 1993. It became the first German human space mission after German reunification.[32]

The only Japan mission, Spacelab-J (NASA designation STS-47), took place in 1992.

Other missions

Cancelled missions

Spacelab-4, Spacelab-5 and other planned Spacelab missions were cancelled due to the late development of the Shuttle and the Challenger disaster.

  • Spacelab in payload bay during STS-90
  • Shuttle Columbia during STS-9 with Spacelab Module LM1 and tunnel in its cargo bay
  • Illustrated cutaway of orbiter and lab

Legacy
Spacelab LM2 in Bremen, Germany (2008)
A golden-colored egg floating weightless on the D1 mission, due to the continuous free-fall of being in orbit creating a micro-gravity environment on the spacecraft. 1985

The legacy of Spacelab lives on in the form of the MPLMs and the systems derived from it. These systems include the ATV and Cygnus spacecraft used to transfer payloads to the International Space Station, and the Columbus, Harmony and Tranquility modules of the International Space Station.[33][34]

The Spacelab 2 mission surveyed 60% of the galactic plane in infrared in 1985.[24]

Spacelab was an extremely large program, and this was enhanced by different experiments and multiple payloads and configurations over two decades. For example, in a subset of just one part of the Spacelab 1 (STS-9) mission, no less than eight different imaging systems were flown into space. Including those experiments, there was a total of 73 separate experiments across different disciplines on the Spacelab 1 flight alone. Spacelab missions conducted experiments in materials, life, solar, astrophysics, atmospheric, and Earth science.[35]

Spacelab represents a major investment on the order of one billion dollars from our European friends. But its completion marks something equally important: The commitment of a dogged, dedicated, and talented team drawn from ESA Governments, universities, and industries who stuck with it for a decade and saw the project through. We are proud of your perseverance and congratulate you on your success.

— NASA Administrator, 1982[36]

Diagram, Spacelab Module and Pallet
Spacelab layout showing tunnel, pressurized Module and Pallet:
1-transitional and connecting tunnel between orbiter and Spacelab.
2-payload space hinges
3-footstalks
4-experimental unit
5-hyperbaric (?) modules
6-external platform
7-infrared telescope
8-device for research Earth's magnetic field
9-payload space of orbiter
10-back side of front part of orbiter

See also

References
Notes
  1. "Spacelab". ESA.
  2. Lord 1987, pp. 24–28.
  3. Space Transportation System – HAER No. TX-116 – p. 46. Quote: "..Later, NASA purchased LM2, the second lab"
  4. Space Transportation System – HAER No. TX-116 – p. 46
  5. Spacelab: An International Success Story Forward by NASA Administrator James C. Fletcher
  6. Portree, David S.F. (2017). "Spaceflight History: NASA Johnson's Plan to PEP Up Shuttle/Spacelab (1981)". Spaceflight History.
  7. "Spacelab: Space Shuttle Flew Europe's First Space Module 30 Years Ago".
  8. Joseph Angelo (2013). Dictionary of Space Technology. Routledge. p. 393. ISBN 978-1-135-94402-5.
  9. David, Shayler; Burgess, Colin (2007). NASA's Scientist-Astronauts. Nasa's Scientist-Astronauts. Springer Science & Business Media. p. 433. Bibcode:2006nasa.book.....S. ISBN 978-0-387-49387-9.
  10. Joseph A. Angelo (2014). Human Spaceflight. Infobase Publishing. p. 204. ISBN 978-1-4381-0891-9.
  11. NASA Historical Data Book. Scientific and Technical Information Division, National Aeronautics and Space Administration. 1988. p. 225.
  12. "Spacelab pallet completes its long journey arriving at the Canada Aviation and Space Museum".
  13. "ESA hands over a piece of space history".
  14. "Spacelab Pallet".
  15. "Spacelab: Space Shuttle Flew Europe's First Space Module 30 Years Ago".
  16. Joseph A. Angelo (2007). Human Spaceflight. Facts on File. p. 272. ISBN 978-0-8160-5775-7.
  17. "Spacelab Subsystems Igloo". National Air and Space Museum. Retrieved 23 November 2010.
  18. "Spacelab, Subsystems Igloo". National Air and Space Museum. 2016-04-09. Retrieved 2018-07-15.
  19. "Spacelab, Instrument Pointing System". 17 March 2016.
  20. "Spacelab, Instrument Pointing System". 2016-03-18.
  21. Heusmann, H; Wolf, P (1985). "The Spacelab Instrument Pointing System (IPS) and its first flight". ESA Bulletin. 44: 75–79. Bibcode:1985ESABu..44...75H.
  22. KSC, Lynda Warnock. "NASA – STS-35".
  23. Kent, et al. – Galactic structure from the Spacelab infrared telescope (1992).
  24. "History of Infrared Astronomy". Archived from the original on 2016-12-21.
  25. NASA Historical Data Book. Scientific and Technical Information Division, National Aeronautics and Space Administration. 1988. p. 225.
  26. David Michael Harland (2004). The Story of the Space Shuttle. Springer Praxis. p. 444. ISBN 978-1-85233-793-3.
  27. "Spacelab: Space Shuttle Flew Europe's First Space Module 30 Years Ago". Space.com. Retrieved 2018-07-15.
  28. "STS-2". NASA. Retrieved 23 November 2010.
  29. "STS-3". NASA. Retrieved 23 November 2010.
  30. "Spacelab joined diverse scientists and disciplines on 28 Shuttle missions". NASA. 15 March 1999. Retrieved 23 November 2010.
  31. Tim Furniss; David Shayler; Michael Derek Shayler (2007). Manned Spaceflight Log 1961–2006. Springer Praxis. p. 829.
  32. "Germany and Piloted Space Missions". Fas.org. Retrieved 2012-04-17.
  33. "A new European science laboratory in Earth orbit" (PDF).
  34. "Cygnus Beyond Low-Earth Orbit – Logistics and Habitation in Cis-Lunar Space" (PDF).
  35. "Spacelab - eoPortal Directory - Satellite Missions".
  36. "chapter 1".
Sources
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