Transmission tower

Guyed "Delta" transmission tower (a combination of guyed "V" and "Y") in Nevada.

Different shapes of transmission towers are typical for different countries. The shape also depends on voltage and number of circuits.

Delta pylons are the most common design for single circuit lines, because of their stability. They have a V-shaped body with a horizontal arm on the top, which forms an inverted Delta. Larger Delta towers usually use two guard cables.

Portal pylons are widely used in Ireland, Scandinavia and Canada. They stand on two legs with one cross arm, which gives them a H-shape. Up to 110 kV they often were made from wood, but higher voltage lines use steel pylons.

Smaller single circuit pylons may have two small cross arms on one side and one on the other.

One level pylons only have one cross arm carrying 3 cables on each side. Sometimes they have an additional cross arm for the protection cables. They are frequently used close to airports due to their reduced height.

Typical T-shaped 110 kV tower from the former GDR.

Danube pylons or Donaumasten got their name from a line built in 1927 next to the Danube river. They are the most common design in central European countries like Germany or Poland. They have two cross arms, the upper arm carries one and the lower arm carries two cables on each side. Sometimes they have an additional cross arm for the protection cables.

Ton shaped towers are the most common design, they have 3 horizontal levels with one cable very close to the pylon on each side. In the United Kingdom the second level is often (but not always) wider than the other ones while in the United States all cross arms have the same width.

A close up of the wires attached to the pylon, showing the various parts annotated.

Christmas-tree-shaped towers for 4 or even 6 circuits are common in Germany and have 3 cross arms where the highest arm has each one cable, the second has two cables and the third has three cables on each side. The cables on the third arm usually carry circuits for lower high voltage.

Danube pole for 110 kV in Germany, built in the 1930s

Towers may be self-supporting and capable of resisting all forces due to conductor loads, unbalanced conductors, wind and ice in any direction. Such towers often have approximately square bases and usually four points of contact with the ground.

A semi-flexible tower is designed so that it can use overhead grounding wires to transfer mechanical load to adjacent structures, if a phase conductor breaks and the structure is subject to unbalanced loads. This type is useful at extra-high voltages, where phase conductors are bundled (two or more wires per phase). It is unlikely for all of them to break at once, barring a catastrophic crash or storm.

A guyed mast has a very small footprint and relies on guy wires in tension to support the structure and any unbalanced tension load from the conductors. A guyed tower can be made in a V shape, which saves weight and cost.[4]

Steel tube tower next to older lattice tower near Wagga Wagga, Australia

Poles made of tubular steel generally are assembled at the factory and placed on the right-of-way afterward. Because of its durability and ease of manufacturing and installation, many utilities in recent years prefer the use of monopolar steel or concrete towers over lattice steel for new power lines and tower replacements.

In Germany steel tube pylons are also established predominantly for medium voltage lines, in addition, for high voltage transmission lines or two electric circuits for operating voltages by up to 110 kV. Steel tube pylons are also frequently used for 380 kV lines in France, and for 500 kV lines in the United States.

A lattice tower is a framework construction made of steel or aluminium sections. Lattice towers are used for power lines of all voltages, and are the most common type for high-voltage transmission lines. Lattice towers are usually made of galvanized steel. Aluminium is used for reduced weight, such as in mountainous areas where structures are placed by helicopter. Aluminium is also used in environments that would be corrosive to steel. The extra material cost of aluminium towers will be offset by lower installation cost. Design of aluminium lattice towers is similar to that for steel, but must take into account aluminium's lower Young's modulus.

A lattice tower is usually assembled at the location where it is to be erected. This makes very tall towers possible, up to 100 m (328 ft) (and in special cases even higher, as in the Elbe crossing 1 and Elbe crossing 2). Assembly of lattice steel towers can be done using a crane. Lattice steel towers are generally made of angle-profiled steel beams (L- or T-beams). For very tall towers, trusses are often used.

Wood and metal crossbar

Wooden lattice transmission tower in inle Lake (Myanmar).

Simple wooden transmission tower in Mongolia

Wood is a material which is limited in use in high-voltage transmission. Because of the limited height of available trees, the maximum height of wooden pylons is limited to approximately 30 m (98 ft). Wood is rarely used for lattice framework. Instead, they are used to build multi-pole structures, such as H-frame and K-frame structures. The voltages they carry are also limited, such as in other regions, where wood structures only carry voltages up to approximately 30 kV.

In countries such as Canada or the United States, wooden towers carry voltages up to 345 kV; these can be less costly than steel structures and take advantage of the surge voltage insulating properties of wood.[4] As of 2012, 345 kV lines on wood towers are still in use in the US and some are still being constructed on this technology.[5][6] Wood can also be used for temporary structures while constructing a permanent replacement.

A reinforced concrete pole in Germany

Concrete pylons are used in Germany normally only for lines with operating voltages below 30 kV. In exceptional cases, concrete pylons are used also for 110 kV lines, as well as for the public grid or for the railway traction current grid. In Switzerland, concrete pylons with heights of up to 59.5 metres (world's tallest pylon of prefabricated concrete at Littau) are used for 380 kV overhead lines. Concrete poles are also used in Canada and the United States.

Concrete pylons, which are not prefabricated, are also used for constructions taller than 60 metres. One example is a 66 m (217 ft) tall pylon of a 380 kV powerline near Reuter West Power Plant in Berlin. Such pylons look like industrial chimneys. In China some pylons for lines crossing rivers were built of concrete. The tallest of these pylons belong to the Yangtze Powerline crossing at Nanjing with a height of 257 m (843 ft).

Sometimes (in particular on steel lattice towers for the highest voltage levels) transmitting plants are installed, and antennas mounted on the top above or below the overhead ground wire. Usually these installations are for mobile phone services or the operating radio of the power supply firm, but occasionally also for other radio services, like directional radio. Thus transmitting antennas for low-power FM radio and television transmitters were already installed on pylons. On the Elbe Crossing 1 tower, there is a radar facility belonging to the Hamburg water and navigation office.

For crossing broad valleys, a large distance between the conductors must be maintained to avoid short-circuits caused by conductor cables colliding during storms. To achieve this, sometimes a separate mast or tower is used for each conductor. For crossing wide rivers and straits with flat coastlines, very tall towers must be built due to the necessity of a large height clearance for navigation. Such towers and the conductors they carry must be equipped with flight safety lamps and reflectors.

Two well-known wide river crossings are the Elbe Crossing 1 and Elbe Crossing 2. The latter has the tallest overhead line masts in Europe, at 227 m (745 ft) tall. In Spain, the overhead line crossing pylons in the Spanish bay of Cádiz have a particularly interesting construction. The main crossing towers are 158 m (518 ft) tall with one crossarm atop a frustum framework construction. The longest overhead line spans are the crossing of the Norwegian Sognefjord (4,597 m (15,082 ft) between two masts) and the Ameralik Span in Greenland (5,376 m (17,638 ft)). In Germany, the overhead line of the EnBW AG crossing of the Eyachtal has the longest span in the country at 1,444 m (4,738 ft).

In order to drop overhead lines into steep, deep valleys, inclined towers are occasionally used. These are utilized at the Hoover Dam, located in the United States, to descend the cliff walls of the Black Canyon of the Colorado. In Switzerland, a pylon inclined around 20 degrees to the vertical is located near Sargans, St. Gallens. Highly sloping masts are used on two 380 kV pylons in Switzerland, the top 32 meters of one of them being bent by 18 degrees to the vertical.

Power station chimneys are sometimes equipped with crossbars for fixing conductors of the outgoing lines. Because of possible problems with corrosion by flue gases, such constructions are very rare.

A new type of pylon, called Wintrack pylons, will be used in the Netherlands starting in 2010. The pylons were designed as a minimalist structure by Dutch architects Zwarts and Jansma. The use of physical laws for the design made a reduction of the magnetic field possible. Also, the visual impact on the surrounding landscape is reduced.[7]

Two clown-shaped pylons appear in Hungary, on both sides of the M5 motorway, near Újhartyán.[8]

The Pro Football Hall of Fame in Canton, Ohio, U.S., and American Electric Power paired to conceive, design, and install goal post-shaped towers located on both sides of Interstate 77 near the hall as part of a power infrastructure upgrade.[9]

The Mickey Pylon is a Mickey Mouse shaped transmission tower on the side of Interstate 4, near Walt Disney World in Orlando, FL.

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  128 meters high Hyperboloid pylon in Russia
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  River Elbe Crossing 2 in Germany
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  Colorful "designer" tower titled Steps of Antti in Finland
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  Wintrack pylons in the Netherlands
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  The Mickey Pylon in Florida, U.S.

Generally three conductors are required per AC 3-phase circuit, although single-phase and DC circuits are also carried on towers. Conductors may be arranged in one plane, or by use of several cross-arms may be arranged in a roughly symmetrical, triangulated pattern to balance the impedances of all three phases. If more than one circuit is required to be carried and the width of the line right-of-way does not permit multiple towers to be used, two or three circuits can be carried on the same tower using several levels of cross-arms. Often multiple circuits are the same voltage, but mixed voltages can be found on some structures.

A high voltage insulator in the UK. Arcing horns are also in place.

Insulators electrically isolate the live side of the transmission cables from the tower structure and earth. They are either glass or porcelain discs or composite insulators using silicone rubber or EPDM rubber material. They are assembled in strings or long rods whose lengths are dependent on the line voltage and environmental conditions. By using disks the shortest surface electrical path between the ends is maximised which reduces the chance of a leakage in moist conditions.

Stockbridge damper bolted to line close to the point of attachment to the tower. It prevents mechanical vibration building up in the line.

Stockbridge dampers are added to the transmission lines a meter or two from the tower. They consist of a short length of cable clamped in place parallel to the line itself and weighted at each end. The size and dimensions are carefully designed to damp any buildup of mechanical oscillation of the lines that could be induced by mechanical vibration most likely that caused by wind. Without them its possible for a standing wave to become established that grows in magnitude and destroys the line or the tower.

Arcing horns. Designs may vary.

Arcing horns are sometimes added to the ends of the insulators in areas where voltage surges may occur. These may be caused by either lightning strikes or in switching operations. They protect power line insulators from damage due to arcing. They can be seen as rounded metal pipework at either end of the insulator and provide a path to earth in extreme circumstances without damaging the insulator.

Towers will have a level of physical security to prevent members of the public or climbing animals from ascending them. This may take the form of a security fence or climbing baffles added to the supporting legs. Some countries require that lattice steel towers be equipped with a barbed wire barrier approximately 3 m (9.8 ft) above ground in order to deter unauthorized climbing. Such barriers can often be found on towers close to roads or other areas with easy public access, even where there is not a legal requirement. In the United Kingdom, all such towers are fitted with barbed wire.